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INFORMATION
河南許繼電源有限公司‘’精益生產‘’項目案例
2022-03-03
3010

一、公司信息

許繼電(dian)(dian)(dian)(dian)(dian)(dian)源(yuan)(yuan)是(許繼集團)核心子公司之一,成立于(yu)1994年,致力于(yu)電(dian)(dian)(dian)(dian)(dian)(dian)力電(dian)(dian)(dian)(dian)(dian)(dian)子電(dian)(dian)(dian)(dian)(dian)(dian)能(neng)變(bian)換(huan)技(ji)(ji)術(shu)(shu),產(chan)業(ye)覆蓋電(dian)(dian)(dian)(dian)(dian)(dian)動(dong)汽車(che)充(chong)換(huan)電(dian)(dian)(dian)(dian)(dian)(dian)系統、電(dian)(dian)(dian)(dian)(dian)(dian)力電(dian)(dian)(dian)(dian)(dian)(dian)源(yuan)(yuan)、軍(jun)工(gong)(gong)特(te)種(zhong)電(dian)(dian)(dian)(dian)(dian)(dian)源(yuan)(yuan)、新能(neng)源(yuan)(yuan)發(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)、等(deng)高新技(ji)(ji)術(shu)(shu)領(ling)域(yu),業(ye)務(wu)包含產(chan)品研(yan)制、系統集成、解決(jue)方(fang)案設計、EPC總(zong)包、科研(yan)合作、服(fu)務(wu)增(zeng)值等(deng)六種(zhong)商業(ye)模式,產(chan)品廣(guang)泛應(ying)用于(yu)電(dian)(dian)(dian)(dian)(dian)(dian)力、石化、煤炭、水(shui)利、環(huan)保、航天(tian)、軌道交通等(deng),并成功服(fu)務(wu)于(yu)三峽工(gong)(gong)程、西電(dian)(dian)(dian)(dian)(dian)(dian)東送(song)、南水(shui)北(bei)調(diao)、京滬高鐵等(deng)重(zhong)點工(gong)(gong)程。公司長(chang)期以來堅(jian)持以研(yan)發(fa)(fa)為核心競爭力,先(xian)后被授予“國家能(neng)源(yuan)(yuan)主動(dong)配(pei)電(dian)(dian)(dian)(dian)(dian)(dian)網技(ji)(ji)術(shu)(shu)研(yan)發(fa)(fa)中(zhong)心”、“河南省智能(neng)充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)技(ji)(ji)術(shu)(shu)重(zhong)點實(shi)驗室”“河南省電(dian)(dian)(dian)(dian)(dian)(dian)動(dong)汽車(che)充(chong)換(huan)電(dian)(dian)(dian)(dian)(dian)(dian)公共技(ji)(ji)術(shu)(shu)研(yan)發(fa)(fa)設計中(zhong)心”、“國家電(dian)(dian)(dian)(dian)(dian)(dian)網公司電(dian)(dian)(dian)(dian)(dian)(dian)動(dong)汽車(che)充(chong)換(huan)電(dian)(dian)(dian)(dian)(dian)(dian)技(ji)(ji)術(shu)(shu)實(shi)驗室”。

 

二、 存在問題

1. 產品制造(zao)過程未形成有效流動

2. 在制品堆積過多(duo)

3. 產品(pin)制造周期(qi)太長10.6d

4. 生產產能不足

5. 產(chan)品及(ji)工序標準化程度太低

 

三、 改善實施

1. 建立(li)精益(yi)示(shi)范區,推進精益(yi)運營模式

2. 建(jian)立(li)精益運營系統,在工廠范圍內(nei)建(jian)立(li)全面(mian)改善的氛圍 

3. 導入精益供應(ying)鏈系統,獲(huo)得市場競(jing)爭(zheng)優勢

4. 建(jian)立(li)精益工作(zuo)模式,將持續改進融入(ru)到(dao)日常工作(zuo)中

 

 

四、 項目成果

項目KPI達成

序號

項目(mu)

改(gai)善(shan)前

改善后

改善幅度

1

人均日產(面)

0.29

0.36

24%

2

制(zhi)造周期(qi)(天)

10.5

6

42.9%

3

合同按期完成率(lv)

26%

40%

53.8%

4

每(mei)日實際產出數量(面)

20

35

75%

5

員工提案數(月)

0.14

0.37

164.3%

 

財務績(ji)效(xiao)

序號

項目

金額(e)

1

邊(bian)際利潤(產(chan)能提升)

720.7

2

改善提案節約

10.3

3

財務收益(共(gong)計)

731萬(wan)

 
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